Hard - 物质能力
EDM可在常规切割不切实际的情况下,在行为材料中制造特征。

工艺 overview
Electrical discharge machining removes electrically conductive material with controlled electrical discharges across a small dielectric gap. In wire EDM, a continuously fed wire electrode follows a programmed path through the workpiece, making the process suitable for detailed through-profiles, narrow slots, punch-and-die geometry and parts that are already hard. 成形电火花 uses a shaped electrode to create cavities where a through-cut wire path is not possible.
EDM applies very low mechanical cutting force, but that does not make every feature simple. The workpiece must conduct electricity; wire cutting needs a valid path and usually a start location; flushing and part support influence stability; corner geometry is affected by wire diameter and offset; and surface integrity may require additional passes. AYBERK reviews the requested geometry, material condition, heat treatment, datum scheme and inspection approach before confirming which EDM method is appropriate.
Key advantages
EDM可在常规切割不切实际的情况下,在行为材料中制造特征。
广路支持详细的轮.和内部或外部控制。
材料 is removed electrically rather than through conventional tool pressure.
生产方法
连续电线电极通过导电储存沿程序图的轮廓。
在项目要求时,可以评估质量和电动要求。
技术能力
数值仅在 AYBERK 确认适用工艺范围后公布。请发送图纸进行项目专项评审。
制造流程

开发要求、关键特征和生产意图在建立之前得到审查。

根据商定的项目要求,在程序内进行检查和记录。

在放行和出口包装之前,对完成的部件对照图纸进行检查。
应用
广路支持详细情况和狭.特征。
材料 can be processed after heat treatment where the application requires it.
检验 is aligned to critical geometry and datums.
表面处理
表面状况取决于通过战略和材料。 光是视觉等级不应取代提款要求。
如果关键密封或光学表面需要处理后,则请留适当的津贴并界定最后验收方法。
员额EDM治疗必须与合金和预期环境相 compatible合,并应说明RFQ审查。
设计指南
明确标示基准、适当要求和检查优先事项。
预期数量和重复需求有助于指导进程规划。
F选可能影响宽容、抽烟和面包。
材料 conditions
Tool steels, stainless steels, copper alloys and other conductive materials can be considered for EDM. Engineering plastics, ceramics and other nonconductive materials generally cannot be wire-cut unless a special conductive system is involved. 材料 condition still matters because heat treatment, residual stress and section changes can influence part stability.
材料 and heat-treatment claims are confirmed from the actual project documents, not inferred from an illustration.

质量
An EDM profile may be accurate yet functionally wrong if it is referenced from the wrong surfaces. 检验 planning therefore identifies the part datum scheme, any taper or relief, mating features and the stage at which the check should occur. Required reports must be requested with the RFQ.

RFQ筹备
电线EDM提供成品简介、材料和硬性、库存厚度、开.地点、磁带要求以及与以前的机能特征的深.关系。 Mark areas where a cut-out slug must remain attached or where a witness is unacceptable. 如果表面完整性、重新播种层或ati劳行为很重要,则说明管理要求和检查方法。 For blind features, identify whether sinkerEDM请求或可能提出另一程序。AYBERK在确认可行性和价格之前审查这些项目。

生产 strategy
EDM经常坐坐在一个更宽的路线内,而不是取代每一次机械操作step。在热处理之前,可能会产生参考面孔和开洞;关键剖面图可能会在后期切割;最后的研磨或磨擦可能随绘制过程而发生。序列保护数据,并留下实际材料用于固定和保留子弹。 任何地表完整性要求都必须与最后作业和检查计划挂钩,而不是假定出入证数目。

常见问题
请提供 3D CAD、受控的 2D 图纸、材料牌号及状态、数量、表面处理、检验和文件要求,并标出关键特征和当前版本。AYBERK 会在出具报价前对整套资料进行人工评审。
可以。公差能力取决于具体特征、材料、几何形状和工艺。团队会评审实际图纸并识别问题或制造风险,再确认报价;网站上的通用数值不会被视为自动批准。
不提供。AYBERK 不显示自动计算的价格。请通过询价页面提交项目文件,以便进行工程评审并出具正式报价。
工程评审
请提供图纸、材料要求、数量及检验说明,由工程师评审可制造性并人工报价。